Steinheil KONTUR 408-2/D Optoelectronic Contour and Wave Measurement System

High-precision optoelectronic contour and wave measurement system Steinheil KONTUR 408-2/D with high-quality Jenoptik optics

The system is used for non-contact, high-precision and fast measurement of rotationally symmetric components (e.g. shafts, camshafts, turned parts)

The device scans the measuring object non-contact using the shadow image principle. Rotational measurements are recorded with up to 1440 measuring points on the circumference per measuring point. The evaluation and quality control is carried out directly via an integrated SPC software (Statistical Process Control) on a Windows NT basis with clear tolerance bars and diagrams

The system is housed in a closed aluminum profile housing with a transparent protective structure and is secured by professional safety light grids

Overview of the system
Functional principle: It scans workpieces non-contact using the shadow image principle.

Main application: Fast and precise measurement of complete workpiece contours and shafts in the industrial sector.

The measuring unit (KONTUR 408):

• Vertical measuring setup with integrated IR LED lighting and sensor technology
• Measuring range: Diameter from 4 to 85 mm, workpiece lengths up to 400 mm
• Drive & scales: Brushless servo motors and high-precision Heidenhain scales
• The device is housed in a stable aluminum profile frame with transparent protective walls and Sick safety light grids.

The control & IT infrastructure:

• A robust 19-inch control cabinet (Rittal) houses the VME bus computer. A separate PC workstation controls the evaluation and visualization (historically designed for Windows NT).
• Diverse classic interfaces on the back (including RJ-45 network, serial COM ports, parallel LPT2 printer port, AUI interfaces and BNC coaxial connections)

Technical data:

Manufacturer: Steinheil
Model: KONTUR 408
Measuring range diameter: 4 mm to 85 mm
Measuring range length: up to 400 mm
Resolution diameter: < 0.5 µm
Resolution length: 0.5 µm
Resolution rotation: 0.018°
Measurement accuracy (at 20°C):Diameter: ± 2 µmLength: ± [5 + L [mm] / 100] µm
Scanning rate (scans): 2000 per second / 5000 per mm
Measurement times: 10 to 50 seconds (depending on the number of test features)
Measuring systems / scales: High-quality Heidenhain scales (length & rotation)
Drive system: Brushless DC servo motors (controlled via Elmo NBA 10/200RH amplifier)
Process computer: VME bus computer in Rittal cabinet
Evaluation / visualization: PC workstation (designed for Windows NT)
Lighting: IR LED system (lifetime approx. 50,000 hours)
Protection class: IP 54
Operating temperature: +10 °C to +45 °C
Dimensions (W x H x D): approx. 590 x 900 x 380 mm
Weight: approx. 100 kg (plus peripherals/cabinet)
Installation position: Tabletop device / tabletop setup

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Technical data:

Manufacturer: Steinheil
Model: KONTUR 408
Measuring range diameter: 4 mm to 85 mm
Measuring range length: up to 400 mm
Resolution diameter: < 0.5 µm
Resolution length: 0.5 µm
Resolution rotation: 0.018°
Measurement accuracy (at 20°C): Diameter: ± 2 µm Length: ± [5 + L [mm] / 100] µm
Scanning rate (scans): 2000 per second / 5000 per mm
Measurement times: 10 to 50 seconds (depending on the number of test features)
Measuring systems / scales: High-quality Heidenhain scales (length & rotation)
Drive system: Brushless DC servo motors (controlled via Elmo NBA 10/200RH amplifier)
Process computer: VME bus computer in Rittal cabinet
Evaluation/Visualization: PC workstation (designed for Windows NT)
Illumination: IR LED system (lifetime approx. 50,000 hours)
Protection class: IP 54
Operating temperature: +10 °C to +45 °C
Dimensions (W x H x D): approx. 590 x 900 x 380 mm
Weight: approx. 100 kg (plus peripherals/cabinet)
Installation position: Tabletop device / tabletop setup